Morning Star EngineeringMorning Star Engineering

Service

Predictive Analytics & Maintenance

Production ML in your industrial environment - from historian data through trained models to operational feedback loops.

The Problem

Unplanned downtime is expensive, but most predictive maintenance efforts stall before they reach production. A model in a notebook isn't a solution. Getting from historian data to a deployed inference service that operators trust requires engineering across the full stack: data pipelines, model training, serving infrastructure, monitoring, and operational integration.

What You Get

  • Feature engineering from process and equipment data
  • Neural network and statistical models for defined failure modes or process deviations
  • FastAPI services for production inference
  • Anomaly detection and condition monitoring
  • Experiment tracking, model registry, drift monitoring, and retraining workflows
  • Operator-facing analytical outputs and system documentation

Stack & Tools

Python, PyTorch, scikit-learn, statsmodels, FastAPI, MLflow, Databricks, Delta Lake, Apache Airflow, Docker, and Kubernetes. The implementation is selected for the data, operating environment, and maintainers.

How We Work

Phase 1

Identify

Identify a costly or unreliable workflow and understand the systems, people, and data involved.

Phase 2

Define

Set a bounded project scope, practical constraints, and a measurable outcome before development begins.

Phase 3

Build and Validate

Build the solution in visible increments and validate it with representative data and the people who will use it.

Phase 4

Document and Handoff

Deliver working software, operating guidance, and documentation that support a clean handoff.

Right for You If…

  • You have historical data covering equipment failures or process deviations
  • A predictive-maintenance or analytical effort has stalled before production deployment
  • You need the pipeline and serving infrastructure around a model, not only a notebook
  • The intended users and operational response to a prediction are clearly defined

What You'll Need to Bring

  • Historical data with sufficient coverage of the target behavior
  • A subject matter expert who can participate in feature definition and validate outputs
  • Defined failure modes or process deviations and a clear response when a prediction occurs

Ready to get started?

Tell us where you are and what you're trying to solve. We'll let you know if we're the right fit.

Schedule a Consultation