Morning Star EngineeringMorning Star Engineering

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Most industrial organizations already have the data.

The problem is that it's locked in historians, MES systems, and SCADA interfaces that were never designed to talk to a data platform. The analytics layer exists. The plant floor exists. What's missing is someone who understands both well enough to connect them.

Morning Star Engineering was built specifically for that gap. Twenty years on plant floors - at Ford, Dow Chemical, DuPont, and IFF - followed by a deliberate move into data and software engineering. Not a pivot away from manufacturing, but toward the problem that kept surfacing: operational data that existed but couldn't be used. A plant runs on historians, MES, LIMS, CMMS, SCADA, and enterprise systems that each hold a piece of the picture and were never designed to share it. Knowing how that data actually moves - including how enterprise systems stage extracts through intermediate databases before anything downstream can touch them - is the part that takes years to learn and can't be looked up.

The work that made this concrete was a flare gas optimization project for Dow Chemical. A decade of OSI PI historian data, an instrumented inline GC, and steam-to-hydrocarbon ratio counters written directly into the process control system. The value wasn't in the technology stack - it was in knowing what the process actually needed, and being able to build the data layer that served it. This project earned a Six Sigma Credential and is a clear example of what this kind of work looks like when it's done right.

More recently: predictive maintenance and Seeq process analytics at IT Vizion, working with manufacturing clients on platform adoption. Full-stack industrial ML: ETL from historians into engineered pipelines, neural network and statistical models trained on process and equipment data, inference served via FastAPI microservices running alongside the data infrastructure, observability built in from the start, and operational dashboards that put model outputs in front of the people who can act on them. Infrastructure to dashboard - not just the middle layer.

Morning Star is a focused practice - one principal engineer, a trusted specialist network for larger scope. No account managers, no handoffs to junior staff. Certified in Databricks and Seeq, the platforms most commonly recommended for this work.

Who This Is For

Chemical plants, automotive suppliers, specialty materials producers, pharma, oil & gas - anyone running industrial operations where the data infrastructure hasn't kept pace with what the business needs to know. If the problem involves historian data, OT/IT connectivity, or a platform that was purchased but never properly built out, that's the work this practice is designed for.

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No pitch deck. Just a direct conversation about what you're trying to solve.

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